Precision-engineered cavities for ultimate transit protection, paired with premium finishing touches for an unforgettable unboxing reveal.
A premium box exterior is wasted if the product inside rattles or breaks. We engineer internal structures that hug your product flawlessly.
We use advanced calipers and 3D scanning on your physical product to create custom die-cut cavities. This ensures a luxurious "vacuum-like" friction fit with zero rattling.
For fragile glass or electronics, we calculate impact points and select the exact foam density needed to pass rigorous international ISTA drop tests.
We elevate your product's perceived value through material contrast—pairing hard rigid boxes with velvet-wrapped EVA for a soft, jewelry-box feel.
Detailed matrix of 16 specialized insert materials tailored for protection and aesthetics.
100% biodegradable and eco-friendly. Custom 3D molded to perfectly hug your product's contours. favored by top-tier brands.
Lightweight, cost-effective card boxes. Ideal for separating lightweight items like cosmetics or fragrance sample sets.
Built for heavy-duty protection. The fluted structure offers excellent shock absorption, making it perfect for e-commerce.
Interlocking folded card dividers. Perfect for neatly organizing multiple small items like chocolates or accessories.
Extremely dense and rigid. Provides a solid, unbending frame inside the box for high-end presentation kits.
A sophisticated, layered corrugated design that adds depth and architectural character to your packaging. Engineered for high-end presentation and product showcases, providing a firm, elegant hold for luxury items.
High-density foam with sharp die-cut edges. Offers maximum shock absorption and a premium feel for fragile luxury items.
Ultimate protection combined with a soft velvet layer to prevent scratches on delicate glass or metal surfaces.
We mount printed paperboard onto EVA foam, allowing for graphics and text instructions next to the product.
Soft and economical. Provides excellent cushioning for lighter products while keeping manufacturing costs low.
Features a sparkling top layer. Perfect for holiday releases, festive cosmetics, or youthful brand aesthetics.
Silky fabric draped over a board base. Creates a classic, elegant resting bed for wines and fine jewelry.
Crystal clear, vacuum-formed plastic. It contours exactly to your product, providing excellent visibility.
Standard retail choice with a printed backing card for secure product display.
Utilizes High Impact Polystyrene (HIPS) which is opaque and rigid, for a sleek uniform look.
Velvet-like flocking fiber sprayed onto a plastic tray. Delivers a luxury look at a fraction of the cost.
Send us your product dimensions or physical samples, and our engineers will recommend the optimal material for protection, aesthetics, and cost-efficiency.
Consult Our Material ExpertsJoin the global shift towards sustainable packaging. Made entirely from recycled paper and water, molded pulp provides exceptional shock absorption and a bespoke, organic aesthetic favored by top-tier tech and cosmetic brands.
It's the small details that transform a good box into a luxury experience. Elevate your brand perception with our extensive library of custom 10 accessory types.
Custom printed satin ribbons.
Branded tags with premium strings.
Faux leather handles for boxes.
Zinc alloy cold-touch logos.
VIP invitations and instruction cards.
Logo-printed wrapping paper.
Embossed cushioning for food.
Tamper-evident luxury seals.
Heavy-duty case hardware.
Integrated light sensors.
A flawless fit cannot be guessed. We follow a strict physical engineering protocol.
Ship us your actual product. 2D drawings aren't enough to guarantee a true friction fit.
Our engineers 3D scan your product to map its exact contours and design the inner cavity.
Based on the product's weight and fragility, we select the correct material density to absorb shock.
We die-cut a physical blank insert and send it to you to test the fit before mass production.
Explore how our prepress and structural engineers generate real commercial value for our clients.
Solution: Re-engineered into a collapsible magnetic structure, saving 35% in shipping volume while maintaining luxury feel.
Solution: Optimized corrugated fluting and structural locking that passed the 1.5-meter drop test.
The Challenge: Client had no in-house prepress designer and needed a complex layout with heavy foil stamping.
Solution: Our prepress team provided free artwork layout separation and perfectly registered the intricate hot foil details for production.
Answers to help you choose the right interior for your packaging.
EVA (Ethylene-Vinyl Acetate) is a high-density, firm foam that provides extremely clean, sharp die-cut edges, making it ideal for luxury presentations and heavy items. Sponge (PU Foam) is softer, highly compressible, and more cost-effective, but doesn't hold sharp shapes as well as EVA.
Molded pulp requires custom aluminum molds to be milled via CNC, which involves an initial setup cost. However, for mass production (usually over 3,000 units), the per-unit material cost becomes extremely low and highly competitive compared to foam.
Yes! We can screen print or hot foil stamp logos onto paperboard coated EVA, or directly onto velvet-wrapped EVA. For plastic blisters and molded pulp, we can emboss/deboss your logo directly into the mold tool.
For simple shapes, dimensions are sufficient. However, for complex contours like perfume bottles or devices, we strongly require a physical product to guarantee a flawless, vacuum-like friction fit.
Tell us what you are packing. Our engineers will review your specs and recommend the optimal material for protection, aesthetics, and cost-efficiency.
Prefer direct email? Contact us at mkt@dhpfactory.com. We reply within 24 hours.
